Laparoscopic Differential Dissector (DDL)
Designing the Laparoscopic Differential Dissector (DDL) has been an iterative process, driven by surgeon evaluation and feedback.  I've designed, fabricated and tested many prototypes a few of which are pictured below.  These devices are featured in the videos on our website.

The DDL is an FDA class 2 device that has a 5mm OD shaft and embodies:

- powered blunt dissection,

- single hand, surgeon deployable electrosurgical cut and coagulation hook,

- optional suction / irrigation / smoke evacuation module

Engineering challenges include:

- Oscillating drive train that operates at high frequencies and amplitudes while tolerating the very large forces and bending moments that surgeons routinely produce.

- High frequency, high voltage electrical current that must run through the device subject to IEC 60601 testing and design criteria.

- Device must sense when electrode is deployed and prohibit simultaneous use of powered blunt dissection.

- Device must have provision for an optional device to control gravity fed irrigation fluids and interface with a surgical vacuum source.

- Batteries for powered blunt dissection must be removeable at the end of surgery for disposal in separate hospital waste stream. 

- Device is single use disposable so the design must minimize resource consumption and be as inexpensive as possible.  The design also must defy attempts to resterilize and reuse.

- The hardware that passes through the shaft must be sealed to prevent loss of insufflation  pressure and escape of fluids during use of suction / irrigation module.

The design that we settled on enables effortless and intuitive control of all functions.


Surgeon can deploy and retract the electrosurgical hook with an easily acessible lever



DDL with suction / irrigation module (SIM) installed

Optional suction / irrigation module (SIM) controls gravity fed or pump fed irrigation as well as vacuum.


The DDL is completely ready for manufacturing.  We have worked with our injection molding vendors to tailor the plastic parts for optimal molding and we've identified vendors for every part.  


            

ryanrun8@gmail.com

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